dvd postage boxes

For sending discs safely, dvd postage boxes are cardboard boxes and mailers made for sending DVDs, Blu ray discs, games and other media through the post without cracked cases or scratched discs. The range covers slim mailers for a single disc, deeper boxes for box sets and larger outer boxes that hold several inner trays for bulk media shipments. Choosing the right box for the quantity you send is the simplest way to reduce damage and keep parcels tidy and easy to handle.

Why dvd postage boxes cover more than single mailers

A single disc mailing and a bulk media shipment have different risks. A single case needs close wrapping and corner protection, while a bulk shipment needs separation between cases, a strong outer wall and a base that will not bow under weight. Dvd postage boxes address both needs by offering different formats within one family: slim wraps for individual titles, trays that hold a set number of cases upright, and outer boxes that contain those trays securely. Using the right format for the job avoids the common mistake of forcing many cases into a box designed for one.

Media sellers, rental services, schools, libraries and collectors all use these boxes in slightly different ways. A retailer may send one title at a time, a library may return a batch of loans, and a distributor may move hundreds of discs in trays. In each case, the box should keep cases upright or flat in a consistent orientation, prevent cases rubbing against each other, and survive handling without the lid opening or the base splitting. A box that does those three things well will protect both the disc and the artwork that gives a title its value.

Single, multi disc and bulk formats

Single disc postage boxes are the lightest option and suit individual sales, rentals and returns. Multi disc boxes suit box sets, series collections and orders containing several titles, where a deeper box with dividers or a snug internal fit keeps the set together. Bulk formats use inner trays that hold a fixed number of cases, often 25, inside a stronger outer box. That tray system makes counting, picking and packing faster, because staff can move a full tray rather than handling loose cases one by one.

When to use trays inside an outer box

Use trays when you regularly send or store the same quantity of discs, when cases need to stay in title order, or when several staff handle the same stock. Trays keep cases aligned, reduce scuffing and make it easy to spot a missing title. Place trays inside an outer box that fits them without a large gap, fill any remaining space with paper void fill, and seal the outer box so the trays cannot shift during transit.

Materials, board grades and case protection

Most dvd postage boxes are made from corrugated cardboard, which combines light weight with useful crush resistance. A lighter board grade suits single, low value mailings, while a heavier double wall grade suits bulk outer boxes and valuable collections. The inside of the box should be smooth enough not to scuff artwork, and any dividers should be cut cleanly so they do not leave dust or rough edges against a case. If a title has a delicate slipcase, add a thin protective sleeve before it goes into the box.

Moisture is an often overlooked risk. Cardboard softens when damp, so store empty boxes flat in a dry place and avoid leaving sealed parcels in a damp outbuilding before collection. For valuable shipments, a sealed inner bag around the cases adds a useful layer of protection without adding much bulk. Label the parcel clearly and keep the label away from the opening edge, so it is not damaged when the recipient opens the box.

How to choose the right dvd postage boxes

Begin by counting how many cases you send in a typical parcel and measuring the thickest case or set in that parcel. Then decide whether you need a slim mailer, a deeper set box or a tray and outer box combination. Check the internal length, width and depth, not just the external size, and test pack a real order before you commit to a large quantity. A box that looks right on paper can still be awkward if the cases sit at a slight angle or the lid does not close flat.

Packing tips for safe delivery

Place cases so they cannot slide freely, fill gaps with paper void fill rather than loose plastic, and keep the heaviest items at the bottom of a multi case box. Seal the box with strong tape along the centre seam, and add a second strip across the ends for heavier parcels. If you are sending dvd postage boxes as returns, include simple resealing instructions inside the parcel, so the customer can return a title without needing extra packaging.

Labelling and handling notes

Use a clear address label, include a return address, and avoid covering the label with tape that makes it hard to read. Add a fragile marking only for genuinely fragile or valuable media, so the marking retains its meaning. For bulk shipments, label each outer box with its contents or a batch reference, which helps the recipient check the delivery quickly and report any shortage without opening every tray.

Printed boxes and ordering in volume

Printed postage boxes help customers recognise your parcels and can carry a logo, a returns address or simple opening instructions. Keep the label area clear and avoid dark print behind the address, which can reduce legibility. Custom corrugated orders typically take 12 to 15 working days after final artwork approval, so build that timing into your stock planning, especially before a busy sales period. Explore the range in the shop for printed packaging, request a tailored format through the get a quote page for custom boxes, and check delivery details on the delivery information page.

Frequently asked questions

What is the best box for posting several DVDs together?

A deeper box with dividers, or a tray inside a stronger outer box, usually works best for several titles. It keeps cases in order, stops them rubbing together and gives the parcel a stronger base than a slim single mailer.

Can dvd postage boxes be used for Blu ray discs and games?

Yes, in most cases the case sizes are similar, but always measure your actual cases before ordering. A box that fits a standard DVD case may be tight for a thicker game case or a special edition slipcase.

Are dvd postage boxes recyclable?

Yes, corrugated cardboard boxes are widely recyclable in the UK when clean and dry. Flatten them after use, remove tape where practical, and follow your local recycling guidance.

How do I store empty dvd postage boxes?

Store them flat in a dry place, stacked neatly by size, so they stay clean and easy to assemble. Avoid damp floors and heavy loads on top of flat packed stock, which can crease the board before use.